Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Resin Epoxy Adhesive and Hardener Manufacturing Industry

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs

Description:

Resin Epoxy Adhesive and Hardener Manufacturing Industry. Two-Part Epoxy Adhesives. Adhesive Based on Epoxy Resin (Two Part)

Epoxy adhesives are high strength adhesives used extensively across various industries. They are made of epoxy resins, which are in turn made up of the chemical Bisphenol A. Epoxy adhesives can be used for adhesion of numerous substrates such as wood, metals, plastics, glass and stones. After application, epoxy adhesives require time for curing or setting. This can be done with the help of heat or by exposure to ultra violet light or at room temperature.

The epoxy adhesives cured by exposure to ultra violet light are used to manufacture fiber optics and opto electronics. Epoxy adhesives have strong adhesion which makes them the most commonly used structural adhesives.

Epoxy resin adhesives have many uses in industrial applications. They generally consist of resin and hardening agents. Curing epoxy adhesives can take place either at room or elevated temperature, or through photoinitiators and UV light. Modern photoinitiators also react to the special UV spectrum of LED light sources, so that newly developed epoxide resin adhesives can be cured with both UV and UV LED light.

Benefits of Epoxy Adhesives:

·         Good resilience against environmental and media influences

·         Epoxies can be used at higher temperatures

·         Epoxy adhesives feature high glass transition temperatures

·         Cured epoxy adhesives usually have dry, non-tacky surfaces, making them suitable also as one-sided protective coatings

·         Some epoxies exhibit very good optical properties and diffraction indexes, making them useful for applications in precision optics, lens bonding and information technology

·         The epoxide ring created in the cross-linking reaction significantly reduces shrinkage

·         Epoxy adhesives have an extremely low ionic content and low alkaline and halogen content, down to less than 10 ppm

·         Epoxy adhesives offer a wide range of different material characteristics: from flexible and soft with high elongation at break to hard and scratch-resistant with extremely high bond strength

When considering the effectiveness of an epoxy adhesive, it is useful to analyze the general formulation of the compounds that constitute it. Epoxies are created by polymerizing a mixture of two starting compounds, the resin and the hardener. When resin is mixed with a specified catalyst, curing is initiated. Curing is the process by which molecular chains react at chemically active sites, resulting in an exothermic reaction. Covalent bonds between the epoxide groups of the resin and the amine groups of the hardener (catalyst) that arise from this combination afford for the cross-linkage of the polymer, and thereby dictate the rigidity and strength of the epoxy.

Epoxy adhesives adhere to a wide variety of materials, and their properties are dependent upon the specific chemistry of the system and the nature of the cross-linking available. Some of the most important performance requirements include exceptional chemical and heat resistance, excellent adhesion and water resistance as well as satisfactory mechanical and electrical insulating properties.

Market Outlook

The global epoxy adhesives market is estimated to grow from USD 5.33 Billion in 2015 to USD 10.13 Billion by 2026, at a CAGR of 6.63% from 2016 to 2026. The market is driven by the increasing trend towards the manufacture of light weight & low carbon emitting vehicles.

Epoxy adhesives are broadly used in automotive, semiconductor, building & construction and aerospace industry. Aerospace and semiconductor industries are highly consuming epoxy adhesives thus driving the market growth. In the aerospace industry, the blades of the aircraft are connected by using epoxy adhesives. The epoxy adhesives possess properties such as temperature and pressure variations and resistance to creep under sustained load hence it is widely used in aerospace industry. In the semiconductor industry, epoxy adhesives are used for manufacturing of integrated circuits and transistors and printed circuit boards. The increase in the industries that consume epoxy adhesives has grown considerably thus fueling the market growth. In addition, advanced technology is used to make adhesives safer for humans which in turn opens up new growth opportunities. Conversely, toxic fumes are emitted during the application of epoxy adhesives which restrains the global epoxy adhesives market growth to some extent.

Epoxy adhesives find extensive use in aerospace, automotive, building & construction and semiconductor industry. Of these industries, aerospace and semiconductor industries are the two major consumers of epoxy adhesives. The growth of the aerospace industry is a key driver for the growth of epoxy adhesives market. The blades of aircrafts are joined using epoxy adhesives. Due to the superior mechanical properties of epoxy adhesives, such as resistance to creep under sustained load, temperature and pressure variations, they are the adhesives of choice for the aerospace industry. The semiconductor industry makes use of epoxy adhesives to manufacture printed circuit boards, integrated circuits and transistors. The semiconductor industry is growing exponentially due to the increase in usage of electronic gadgets. This is driving the market of epoxy adhesives. However, the application of epoxy adhesives must be carried out with protective gear owing to the toxic fumes which are emitted during its application. Technological advances to make the adhesives safer for humans during application are expected to open new areas of opportunity for the market of epoxy adhesives.

On the basis of application, the global epoxy adhesives market has been segmented into building and construction, transportation, wind energy, electrical and electronics, automotive, marine and others. The increasing construction of buildings, malls, airports, and railway stations are the major drivers of the global epoxy adhesives market. Additionally, growing urbanization is driving the building and construction market in the ASEAN countries, which in turn is expected to further enhance the consumption of epoxy adhesives, during the forecast period (2016-2022).

The epoxy adhesive exhibit better chemical, mechanical and electrical also satisfactory mechanical insulating properties over the conventional adhesives technologies. Owing to these properties epoxy adhesives have found usage into various end user industries that include aviation & aerospace, automotive, construction industry, marine, wind power industry, electrical & electronics, and others. Furthermore many metals are attached using epoxy adhesives because of their high strength and water proof properties.

Epoxy adhesives possess exceptional chemical and heat resistance, excellent adhesion and water resistance as well as satisfactory mechanical and electrical insulating properties. Epoxy adhesives provide high strength and temperature resistance which enhance the rigidity and reduce noise of automotive components such as turbines and blades.

Epoxy adhesives used in automotive applications can provide better adhesion between distinct substrates such as steel and plastics. These composites are used in doors, window glass attachments, brakes and clutch plates and so on.

Growing demand for passenger cars in developing countries such as China and India, is expected to impact the epoxy adhesives market growth.

The key players operating in the global epoxy adhesives market include Henkel AG & Co. KGaA, 3M Company, Sika A.G., Ashland Inc., The Dow Chemical Company, Lord Corporation, Huntsman Corporation, Illinois Tool Works Inc., and Permabond LLC.

 

 

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Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

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And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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• This report helps you market and place the product correctly by identifying the target customer group of the product.

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• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players. 

• We use reliable sources of information and databases.  And information from such sources is processed by us and included in the report.

 

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR